LOT Manifold Installation
Reliable LOT Manifold Systems for Safe and Uninterrupted LPG Supply:
Engineered for industries, our LOT (Liquid Off-Take) Manifold systems are designed to deliver efficiency, safety, and seamless operation with zero compromise.
The LPG LOT (Liquid Off-Take) Manifold system is a centralized setup designed to draw liquid LPG directly from multiple cylinders, convert it into gas using a vaporizer, and distribute it to various end-use applications. Unlike traditional gas manifolds that withdraw vapor, LOT systems use a specially designed multivalve and vaporizer unit to handle higher flow rates, making them ideal for industrial burners, ovens, furnaces, and high-consumption commercial setups.
The system ensures continuous gas supply, optimized cylinder usage, and superior safety, with advanced automation and safety mechanisms built in.
Key Features:
Custom-Designed Manifold Unit
We tailor the manifold piping, layout, and materials to suit the customer’s space and application, ensuring optimum performance and ease of operation.
Automatic Changeover Mechanism
The systems use pressure-sensing changeover device to automatically switch between cylinder banks, ensuring uninterrupted gas supply even when one bank runs out.
Integrated Safety Devices
To maintain the highest safety standards, we incorporate Non-Return Valves (NRV), Safety Relief Valves (SRV), Solenoid Shut-Off Valves, etc. These components are compliant with International Standards and designed for reliable protection.
Pressure Reducing Station (PRS)
Regulates and reduces the gas pressure to safe levels for distribution, ensuring system safety and efficient burner operation.
High-Efficiency Vaporizer Unit
Our LOT systems include a LPG vaporizer that converts liquid LPG into gaseous form. It comes equipped with auto water level sensing and a liquid trap, ensuring that liquid does not enter the system. This ensures consistent flow and pressure, regardless of ambient conditions or cylinder temperature.
LPG Gas Leak Detectors
Gas sensors are installed strategically to monitor for any leakages. These are integrated with, Audible alarms, SMS alerts and Automatic shut-off system to prevent hazardous situations before they escalate.
Gas Train
A well-engineered gas train handles secondary pressure regulation, ensuring precise gas delivery to burners. This not only improves burner life but also enhances fuel efficiency and combustion control.
Gas Burners
We provide customized burners for your machines, including dual block and mono block models, sourced from various trusted manufacturers to suit your process needs.
Frequently Asked Questions (FAQs):
What cylinder sizes are available in the market?
The following LPG cylinder sizes are commonly available in the market:
19 kg, 33 kg, 35 kg, 47.5 kg, 422 kg, and 450 kg.
These sizes cater to different consumption levels and applications — from small-scale commercial use to heavy industrial demand.
Note: We design and customize the LOT manifold system based on the selected cylinder size and your specific consumption requirements.
What is the maximum capacity of the LOT Manifold system?
As per IS 6044 Part-I, an LOT manifold system can be designed to handle a maximum of 8,000 kg of LPG in total. This includes the combined capacity of all connected cylinders.
We design the system accordingly to ensure full compliance with safety standards and operational efficiency.
What gas consumption range is ideal for LOT Manifold systems?
LOT systems are best suited for applications with gas requirements ranging from 20 kg/hr to 500 kg/hr, making them ideal for industrial burners, commercial kitchens, and continuous process applications.